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White Bear Lake, MN 55110-3227 USA
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Glossary

 

Field Results - CNC Coolant Filtration

CNC Coolant Filtration ProgressionClean & Clear's OSD™ technology removes contaminants from CNC coolant without chemical change to the coolant.  With fully filtered coolant on the left and unfiltered coolant on the right, this photo shows the progression of CNC coolant through various stages of the the Clean & Clear OSD™ filtration process (the middle two bottles show coolant after partial filtration).

Below are descriptions of two field tests conducted of Clean & Clear's OSD™ technology in CNC Coolant Filtration applications.  The first test shown was done on the Clean & Clear OSD™ installation at Suburban Manufacturing; the second test shown was done on the Clean & Clear OSD™ installation at Waterous Company.

bulletSuburban Manufacturing
bulletWaterous Company

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Suburban Manufacturing

Background.  Suburban Manufacturing is a recognized leader in heating and water heating equipment for the recreational vehicle industry. It also offers products to the residential and commercial markets.  Suburban installed Clean & Clear OSD™ CNC Coolant Filtration System to remove contaminants from their CNC coolant, thus making the coolant suitable for reuse.

Results.  Independent tests of Suburban's Clean & Clear OSD™ system were performed by Hangsterfer's Laboratories, Inc.  The results of Hangsterfer's before and after testing of Suburban's CNC Coolant are shown below:

Test Sample - BEFORE Filtration Sample - AFTER Filtration
Lab Report Number 020122 020123
Description Non-Filtered Used Coolant Filtrated Used Coolant
Refractometer
  Shaken
  Decanted

Cloudy - 8
Cloudy - 8

Cloudy - 7
Cloudy - 7
Appearance Milky Milky
Odor Mild Mild
Foam High High
pH 8.9 8.9
Tramp Oil
percent by volume
3 Ring
Cream Layer
percent by volume
Ring 1
Solids
percent by volume
Trace Trace
Acid Split (Tramp Oil + Coolant)
percent by volume
12.8 7.2
Actual Coolant Concentration
percent by volume
9.8 6.7
Total Dissolved Solids
milligrams/liter
3240 1610
Conductivity
microseimens
4880 2420
Bacteria Aerobic 10*3 10*4
Fungus Nil Nil
Samples CNC Coolant Sample: Suburban Manufacturing - BEFORE Filtration CNC Coolant Sample: Suburban Manufacturing - AFTER Filtration
Comments Conclusion: This sample is in fair condition.  The concentration and pH are good.  There is too much tramp oil.  Conductivity and TDS are relatively high, suggesting contamination.

Recommendation: Remove the tramp oil.  Continue with proper maintenance.

Conclusion: This sample is in good condition.  The concentration and pH are good.

Recommendation: Continue with proper maintenance.

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Waterous Company

Background.  Waterous Company is the leading manufacturer in fire pump technology providing the highest-quality fire pumps, transmissions and CAFSystems™. Waterous installed Clean & Clear OSD™ CNC Coolant Filtration System to remove contaminants from their CNC coolant, thus making the coolant suitable for reuse.

Results.  Independent tests of Waterous' Clean & Clear OSD™ system were performed by Hangsterfer's Laboratories, Inc.  The results of Hangsterfer's before and after testing of Waterous' CNC Coolant are shown below:

Test Sample - BEFORE Filtration Sample - AFTER Filtration
Lab Report Number 020048 020049
Description Non-Filtered Used Coolant Filtrated Used Coolant
Refractometer
  Shaken
  Decanted

Clear - 4
Clear - 4

Clear - 4
Clear - 4
Appearance Cloudy Cloudy
Odor Mild Mild
Foam High Low
pH 8.3 8.3
Tramp Oil
percent by volume
Nil Nil
Cream Layer
percent by volume
Nil Nil
Solids
percent by volume
> 1.00% Nil
Acid Split (Tramp Oil + Coolant)
percent by volume
Nil Nil
Actual Coolant Concentration
percent by volume
10.0 10.0
Total Dissolved Solids
milligrams/liter
1770 1700
Conductivity
microseimens
2670 2570
Bacteria Aerobic Nil Nil
Fungus Nil Nil
Samples CNC Coolant Sample: Waterous Company - BEFORE Filtration CNC Coolant Sample: Waterous Company - AFTER Filtration
Comments Conclusion: This sample is in good condition.  The concentration and pH are both within the desired ranges.

Recommendation: Refer to report 020049

Conclusion: This sample is in good condition.

Recommendation: It appears that the filtration has worked without chemical change to the coolant.

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